Proven Results

Case Studies

Real outcomes from real deployments across manufacturing environments.

Up to 70%

Downtime reduction, as reported by customers

Up to 75%

Reduction in maintenance costs, typically

Up to 5x

ROI reported by customers in year one

99.5%

Uptime

Active Deployments

Where Presage Is Running Now

Active 2024 - Present
Food Manufacturing

Regional Dairy Processor

Connected Presage to 140 sensors across pasteurisation, separation and packaging lines. First anomaly detected within 6 days - a bearing fault on the primary separator that would have caused a 3-day production halt.

3Failures prevented
68%Downtime reduction
4.2xROI (yr 1)
Active 2024 - Present
Mining

Open-Cut Coal Operation

Deployed across 4 conveyor systems and 2 crushing circuits totalling 280 monitored points. Predicted a crusher main bearing failure 19 days before the event, enabling a planned replacement during scheduled maintenance.

19 daysAdvance warning
$2.1MDowntime avoided
8.7xROI (yr 1)
Pilot 2025 - Present
Automotive

Tier 1 Automotive Supplier

Pilot across press shop stamping lines. Monitoring 60 servo axes and 12 transfer presses. Early detection of tool-wear drift patterns allows die changes to be scheduled between production runs rather than during them.

0Unplanned stops
99.7%Line availability
22%OEE improvement
Active 2023 - Present
Packaging

FMCG Contract Packager

Three FFS machines and two palletising cells connected to Presage. Eliminated all major unplanned stops in Q4 peak season for the first time in 6 years, delivering the highest throughput on record.

0Peak-season stops
28%OEE improvement
6.1xROI (yr 1)
Active 2024 - Present
Pharmaceutical

Generic Drug Manufacturer

Monitoring 8 tablet presses and HVAC systems across two GMP manufacturing halls. Presage generates maintenance records compatible with FDA 21 CFR Part 11 requirements.

100%Audit compliance
31%Maintenance cost reduction
3.8xROI (yr 1)
Pilot 2025 - Present
Process / Water Treatment

Municipal Water Authority

Monitoring 14 pump stations across a regional water network. The AI detected cavitation signatures on a primary transfer pump 22 days before catastrophic failure, preventing a potential 48-hour supply disruption.

22 daysAdvance warning
48 hrsOutage prevented
5.3xROI (yr 1)

Your Results

What Would This Look Like at Your Plant?

Use the ROI calculator to estimate your savings, or talk to us about a pilot deployment.

Calculate Your ROI Book a Demo